Double Station High Efficiency Deburring Solution: Complete Surface Treatment with Magnetic Conveying

2025-06-13 15:23:28

The Heavy Slag Challenge in Sheet Metal Processing


When cutting thick, high-strength steel or stainless panels with plasma cutters or punch presses, operators frequently encounter stubborn heavy slag formations that cling to parts. This dross causes significant production issues:


  1. Scratches and damage to downstream equipment

  2. Premature tool wear in punching/bending operations

  3. Conveyor misfeeds and production line jams

  4. Rejected parts due to failed edge-finish specifications


Sheet Metal Processing


Why Heavy Slag Forms: Key Factors


Intense Heat and Rapid Cooling


Plasma and oxy-fuel cutting eject molten metal that instantly solidifies into dense, irregular chunks when exposed to ambient air.


Alloy Chemistry Impact


  1. Stainless grades with high silicon/manganese create tightly-bonded slag

  2. High-strength steels produce thicker dross plugs

  3. Aluminum alloys leave problematic powdery residues


Why Heavy Slag Forms


Limitations of Traditional Removal Methods


MethodDrawbacks
Manual Chipping/ScrapingInconsistent results, edge deformation, labor-intensive
Handheld GrindingHeat distortion, rounded edges, frequent wheel changes
Shot BlastingSurface impact concerns, limited precision


Automated Deslagging Machine Solution


Purpose-built deslagging machines with dedicated hammer-cleanup stations deliver:


  1. Programmable Hammer Action: Servo-driven hammer head fractures heavy dross without damaging base material

  2. Seamless Integration: Magnetic conveying system connects deburring and deslagging stations

  3. Adjustable Impact Profile: Touchscreen control for force/frequency adjustments per material type

  4. Repeatable Quality: Consistent results across hundreds of panels


slag removal hammer


Workflow Integration


Parts move directly from deburring to deslagging via continuous conveyor, handling burrs and slag in one automated pass.


Safety & Damage Prevention Systems


  1. Safety limit plates preventing workpiece stacking

  2. Automatic power-off when doors open

  3. Front/rear emergency stop switches

  4. Pneumatic braking for abrasive belt stations

  5. Anti-deviation controls on conveyor/abrasive belts


Operational Advantages


  1. Eliminates 95% of manual descaling labor

  2. Reduces tooling wear by 40-60%

  3. Prevents 99% of slag-related downstream damage

  4. Maintains precision edges on hardened materials

  5. Handles steel, stainless, and aluminum alloys


The ADV® 508-HR (Hammerhead & Wide belt)


  1. Remove heavy slag generated by flame cutting, plasma cutting and other processing processes in one go

  2. This equipment is equipped with 2 sets of slag cleaning hammer structure

  3. PLC touch operation, and the equipment has built-in LED source

  4. Strong magnetic conveying platform, which can process small parts

  5. Optional wet dust collector to absorb dust when working


Hammerhead & Wide belt deburring




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